KS Metal Fabrications operates a fully integrated fabrication facility in Smithfield, NSW, delivering laser cutting, CNC bending, ISO 3834 welding, coating, and modular assembly under one roof. Our systems are designed for compliance-critical and installation-sensitive projects where documentation and precision are equally important.
Typical lead times: Complete solutions in 4-8 weeks depending on scope and compliance requirements. Prototypes and short-run production quantities in much less time. Lead times are subject to material availability and project requirements.
Laser Cutting (Sheet & Tube)
Fibre laser cutting systems deliver precision cuts with tight tolerances and excellent edge quality for complex profiles and production runs.
Sheet Metal Laser Cutting:
- Mild steel: Up to 25mm thickness
- Stainless steel: Up to 12mm thickness
- Aluminium: Up to 12mm thickness
- Galvanized steel
- Precision: ±0.1mm tolerance
- Complex geometries and fine detail
- Clean edges with minimal heat distortion
Tube & Section Laser Cutting:
- Tube diameter: Up to 350mm
- Length capacity: Up to 9000mm
- 3D laser cutting of structural profiles
- Materials: RHS, SHS, CHS, PFC, universal beams - Complex mitres, notches, and profiles
- Eliminates secondary operations and onsite fitting
- Factory-controlled dimensions reduce installation errors
Applications: Brackets, frames, equipment bases, structural components, custom assemblies
Value-Added Fabrication
Reduce errors and build time onsite with factory prefabricated precision.
Factory-Added Features:
- Slotted and adjustable mounting feet
- Pre-drilled anchor bolt patterns
- Threaded inserts and mounting provisions
- Laser-cut alignment marks and reference points
- Pre-welded tabs and brackets
- Custom holes, slots, and cut outs to specification
Why This Matters: Our 3D laser tube cutting adds installation features with factory precision—minimizing field drilling, measuring errors, and onsite modifications.
Result: Components arrive ready to install. Reduce critical path delays and minimize time and cost on your projects.
CNC Bending & Forming
CNC press brake systems deliver precision bends with excellent repeatability across production runs.
Capabilities:
- CNC-controlled bending for consistent results
- Complex multi-bend profiles
- Sheet and plate bending
- Advanced tooling for specialized profiles
- Tight tolerances
Materials: Mild steel, stainless steel, aluminium, galvanized
Applications: Brackets, frames, enclosures, equipment covers, custom assemblies
Precision Welding (ISO 3834 Certified)
KS Metal Fabrications maintains ISO 3834 Part 2 welding certification, demonstrating compliance with international welding quality standards.
Welding Capabilities:
- TIG Welding (GTAW): High-quality welds for stainless steel, aluminum, and applications requiring superior finish
- MIG Welding (GMAW): Efficient welding for mild steel and general fabrication
- Laser Welding: Specialized welding for minimal heat input and reduced distortion
Quality Documentation:
- ISO 3834 Part 2 certification
- Qualified welders with current certifications
- Documented Welding Procedure Specifications (WPS)
- Procedure Qualification Records (PQR)
- Material test certificates
- Welding inspection records
Applications: Structural assemblies, equipment skids, frames, seismic-compliant components
Assembly & Prefabrication
Complete assembly and modular fabrication services deliver installation-ready components that reduce onsite work and improve project efficiency.
Engineering Services:
- Pump bases and equipment skids (complete assemblies)
- Hanger assemblies with mounting hardware
- Plant room modules ready for installation
- Ductwork assemblies with integral supports
- Multi-component assemblies requiring precision fit-up
Benefits:
- Reduced onsite labour requirements
- Improved quality control in controlled environment
- Faster installation schedules
- Comprehensive pre-delivery inspection and testing
Applications: Brackets, frames, equipment bases, structural components, custom assemblies
Surface Finishing & Coating
One-stop-shop fabrication through finishing—eliminating separate contractors and coordination delays..
Coating Services:
- Powder coating in standard and custom colours
- Hot-dip galvanizing coordination
- Paint systems per specification
- Surface preparation and pre-treatment
Benefits:
- Single-source accountability from fabrication through finishing
- Consistent quality control across all processes
- Simplified project coordination
- Installation-ready components delivered to site
Quality Assurance & Documentation
All fabrication work is completed under our ISO 9001 Quality Management System and ISO 3834 Welding certification.
Quality Systems:
- Comprehensive material traceability
- Documented inspection and testing procedures
- Qualified welding procedures and welder certification
- Detailed quality records for compliance audits
- Advanced MRP system for job tracking and scheduling
Documentation Provided:
- Material test certificates
- Welding documentation and procedures
- Dimensional inspection records
- Compliance certificates
- MDR's where full project traceability is required
3D CAD & Engineering Collaboration
Our design engineering team works in Autodesk Revit and Inventor, providing parametric models that integrate seamlessly into your BIM coordination process.
Engineering Services:
- 3D CAD modelling and design optimization
- Parametric models (Revit families, Inventor parts)
- BIM coordination and clash detection
- Prefabrication strategy development
- Design collaboration during project phases
- Custom solutions for unique applications
Deliverables:
- Parametric models for your BIM coordination
- Fabrication drawings
- Assembly instructions
- Engineering calculations (when required)
File Formats Accepted: .DWG, .DXF, .STEP, .IGES, .PDF, Revit files, Inventor files
Disclaimer: Parametric models are provided for design coordination purposes. For structural certification or safety-critical applications, engineer evaluation and sign-off is available.
Component Types We Manufacture
HVAC & Mechanical Services
Custom ductwork and duct modules
Equipment plinths and plinth surrounds
Hanger assemblies and support brackets
Cooling tower discharge assemblies
Heavy gauge ductwork
Custom grille boxes and frames
Infrastructure & Construction
Fire emergency cabinets
Supports and assemblies
Secondary structural steel
Prefabricated riser frames
Platforms and access structures
Custom brackets and mounting systems
Industrial & Utilities
Pump bases and equipment skids
Steel supports and mounting frames
Cages and enclosures
Custom assemblies for specialised equipment
Transport stillages and handling frames