KS Metal Fabrications operates a fully integrated fabrication facility in Smithfield, NSW, delivering laser cutting, CNC bending, ISO 3834 welding, coating, and modular assembly under one roof. Our systems are designed for compliance-critical and installation-sensitive projects where documentation and precision are equally important.
Metal FabricationCapabilities & Services
Advanced manufacturing for complex, compliance-critical projects
Typical lead times: 4-8 weeks depending on scope and compliance requirements.
Laser Cutting (Sheet & Tube)
Fibre laser cutting systems deliver precision cuts with tight tolerances and excellent edge quality for complex profiles and production runs.
Sheet Metal Laser Cutting:
- Materials: Mild steel, stainless steel, aluminium, galvanized
- Thickness range: Up to 25mm depending on material
- Precision: +0.1mm tolerance
- Complex geometries and fine detail
- Clean edges with minial heat distortion
Tube & Section Laser Cutting:
- 3D laser cutting of structural profiles
- Materials : RHS, SHS, CHS, PFC universal beams
- Complex mitres, notches and profiles
- Eliminates secondary operations for notching
- Precise fit-up for structural assemblies
Applications: Brackets, frames, equipment bases, structural components, custom assemblies
CNC Bending & Forming
CNC press brake systems deliver precision bends with excellent repeatability across production runs.
Capabilities:
- CNC-controlled bending for consistent results
- Complex multi-bend profiles
- Sheet and plate bending
- Advanced tooling for specialized profiles
- Tight tolerances
Materials: Mild steel, stainless steel, aluminium, galvanized
Applications: Brackets, frames, enclosures, equipment covers, custom assemblies
Precision Welding (ISO 3834 Certified)
KS Metal Fabrications maintains ISO 3834 Part 2 welding certification, demonstrating compliance with international welding quality standards.
Welding Capabilities:
- TIG Welding (GTAW): High-quality welds for stainless steel, aluminum, and applications requiring superior finish
- MIG Welding (GMAW): Efficient welding for mild steel and general fabrication
- Laser Welding: Specialized welding for minimal heat input and reduced distortion
Quality Documentation:
- ISO 3834 Part 2 certification
- Qualified welders with current certifications
- Documented Welding Procedure Specifications (WPS)
- Procedure Qualification Records (PQR)
- Material test certificates
- Welding inspection records
Applications: Structural assemblies, equipment skids, frames, seismic-compliant components
Assembly & Prefabrication
Complete assembly and modular fabrication services deliver installation-ready components that reduce onsite work and improve project efficiency.
Engineering Services:
- Pump bases and equipment skids (complete assemblies)
- Hanger assemblies with mounting hardware
- Plant room modules ready for installation
- Ductwork assemblies with integral supports
- Multi-component assemblies requiring precision fit-up
Benefits:
- Reduced onsite labour requirements
- Improved quality control in controlled environment
- Faster installation schedules
- Comprehensive pre-delivery inspection and testing
Applications: Brackets, frames, equipment bases, structural components, custom assemblies
Quality Assurance & Documentation
All fabrication work is completed under our ISO 9001 Quality Management System and ISO 3834 Welding certification.
Quality Systems:
- Comprehensive material traceability
- Documented inspection and testing procedures
- Qualified welding procedures and welder certification
- Detailed quality records for compliance audits
- Advanced MRP system for job tracking and scheduling
Documentation Provided:
- Material test certificates
- Welding documentation and procedures
- Dimensional inspection records
- Compliance certificates
- Seismic certification documentation (when required)
3D CAD & Engineering Collaboration
Our design engineering team works in Autodesk Revit and Inventor, providing parametric models that integrate seamlessly into your BIM coordination process.
Engineering Services:
- 3D CAD modelling and design optimization
- Parametric models (Revit families, Inventor parts)
- BIM coordination and clash detection
- Prefabrication strategy development
- Design collaboration during project phases
- Custom solutions for unique applications
Deliverables:
- Parametric models for your BIM coordination
- Fabrication drawings
- Assembly instructions
- Engineering calculations (when required)
File Formats Accepted: .DWG, .DXF, .STEP, .IGES, .PDF, Revit files, Inventor files
Disclaimer: Parametric models are provided for design coordination purposes. For structural certification or safety-critical applications, engineer evaluation and sign-off is available.
Component Types We Manufacture
HVAC & Mechanical Services
Custom ductwork and duct modules
Equipment plinths and plinth surrounds
Hanger assemblies and support brackets
Cooling tower discharge assemblies
Heavy gauge ductwork
Custom grille boxes and frames
Infrastructure & Construction
Fire emergency cabinets
Seismic-compliant supports and assemblies
Secondary structural steel
Prefabricated riser frames
Platforms and access structures
Custom brackets and mounting systems
Industrial & Utilities
Pump bases and equipment skids
Steel supports and mounting frames
Cages and enclosures
Custom assemblies for specialised equipment
Transport stillages and handling frames